- EmailIngestionRepository: queue CRUD (insert, update status, get, find by email ID), pending vehicle association management, mapRow pattern for snake_case -> camelCase conversion - EmailIngestionService: full processing pipeline with sender validation, attachment filtering (PDF/PNG/JPG/JPEG/HEIC, <10MB), dual OCR classification (fuel vs maintenance), vehicle association logic (single-vehicle auto-associate, multi-vehicle pending), retry handling (max 3 attempts), and templated email replies (confirmation, failure, pending vehicle) - Updated controller to delegate async processing to service - Added receipt_processed/receipt_failed/receipt_pending_vehicle to TemplateKey union type Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
670 lines
22 KiB
TypeScript
670 lines
22 KiB
TypeScript
/**
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* @ai-summary Core processing service for the email-to-record pipeline
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* @ai-context Orchestrates sender validation, OCR extraction, record classification,
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* vehicle association, status tracking, retry logic, and reply emails
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*/
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import { Pool } from 'pg';
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import pool from '../../../core/config/database';
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import { logger } from '../../../core/logging/logger';
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import { EmailIngestionRepository } from '../data/email-ingestion.repository';
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import { ResendInboundClient, type ParsedEmailAttachment } from '../external/resend-inbound.client';
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import { UserProfileRepository } from '../../user-profile/data/user-profile.repository';
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import { VehiclesRepository } from '../../vehicles/data/vehicles.repository';
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import { NotificationsRepository } from '../../notifications/data/notifications.repository';
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import { TemplateService } from '../../notifications/domain/template.service';
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import { EmailService } from '../../notifications/domain/email.service';
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import { ocrService } from '../../ocr/domain/ocr.service';
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import type { ReceiptExtractionResponse } from '../../ocr/domain/ocr.types';
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import type {
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ResendWebhookEvent,
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EmailProcessingResult,
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ExtractedReceiptData,
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EmailRecordType,
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} from './email-ingestion.types';
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/** Supported attachment MIME types */
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const SUPPORTED_ATTACHMENT_TYPES = new Set([
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'application/pdf',
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'image/png',
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'image/jpeg',
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'image/heic',
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'image/heif',
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]);
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/** Image types that work with receipt-specific OCR */
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const OCR_RECEIPT_IMAGE_TYPES = new Set([
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'image/jpeg',
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'image/png',
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'image/heic',
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'image/heif',
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]);
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const MAX_ATTACHMENT_SIZE = 10 * 1024 * 1024; // 10MB
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const MAX_RETRY_COUNT = 3;
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export class EmailIngestionService {
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private repository: EmailIngestionRepository;
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private resendClient: ResendInboundClient;
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private userProfileRepository: UserProfileRepository;
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private vehiclesRepository: VehiclesRepository;
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private notificationsRepository: NotificationsRepository;
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private templateService: TemplateService;
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private emailService: EmailService;
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constructor(dbPool?: Pool) {
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const p = dbPool || pool;
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this.repository = new EmailIngestionRepository(p);
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this.resendClient = new ResendInboundClient();
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this.userProfileRepository = new UserProfileRepository(p);
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this.vehiclesRepository = new VehiclesRepository(p);
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this.notificationsRepository = new NotificationsRepository(p);
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this.templateService = new TemplateService();
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this.emailService = new EmailService();
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}
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// ========================
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// Main Processing Pipeline
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// ========================
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/**
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* Process an inbound email through the full pipeline.
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* Called asynchronously after webhook receipt is acknowledged.
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*/
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async processEmail(emailId: string, event: ResendWebhookEvent): Promise<void> {
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const senderEmail = event.data.from;
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const subject = event.data.subject;
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try {
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// 1. Mark as processing
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await this.repository.updateQueueStatus(emailId, 'processing');
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// 2. Validate sender
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const userProfile = await this.validateSender(senderEmail);
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if (!userProfile) {
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await this.handleUnregisteredSender(emailId, senderEmail, subject);
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return;
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}
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const userId = userProfile.auth0Sub;
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const userName = userProfile.displayName || userProfile.email;
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// Update queue with resolved user_id
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await this.repository.updateQueueStatus(emailId, 'processing', { userId });
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// 3. Get attachments (from webhook data or by fetching raw email)
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const attachments = await this.getAttachments(emailId, event);
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// 4. Filter valid attachments
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const validAttachments = this.filterAttachments(attachments);
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if (validAttachments.length === 0) {
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await this.handleNoValidAttachments(emailId, senderEmail, userName, subject);
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return;
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}
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// 5. Process first valid image attachment through OCR
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const ocrResult = await this.processAttachmentsWithOcr(userId, validAttachments);
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if (!ocrResult) {
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await this.handleOcrFailure(emailId, senderEmail, userName, subject, 'No receipt data could be extracted from attachments');
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return;
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}
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// 6. Build extracted data from OCR result
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const extractedData = this.mapOcrToExtractedData(ocrResult.response);
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const recordType = ocrResult.recordType;
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// 7. Handle vehicle association
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const processingResult = await this.handleVehicleAssociation(
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userId, userName, senderEmail, recordType, extractedData
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);
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// 8. Mark as completed
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await this.repository.updateQueueStatus(emailId, 'completed', {
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processingResult,
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});
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// 9. Send confirmation email
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await this.sendConfirmationEmail(senderEmail, userName, processingResult);
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logger.info('Email processing completed successfully', {
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emailId,
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userId,
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recordType,
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vehicleId: processingResult.vehicleId,
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pendingAssociationId: processingResult.pendingAssociationId,
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});
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} catch (error) {
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await this.handleProcessingError(emailId, senderEmail, subject, error);
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}
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}
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// ========================
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// Sender Validation
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// ========================
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private async validateSender(senderEmail: string): Promise<{
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auth0Sub: string;
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email: string;
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displayName: string | null;
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} | null> {
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// Case-insensitive lookup by lowercasing the sender email
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const profile = await this.userProfileRepository.getByEmail(senderEmail.toLowerCase());
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if (profile) {
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return {
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auth0Sub: profile.auth0Sub,
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email: profile.email,
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displayName: profile.displayName ?? null,
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};
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}
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// Try original case as fallback
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if (senderEmail !== senderEmail.toLowerCase()) {
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const fallback = await this.userProfileRepository.getByEmail(senderEmail);
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if (fallback) {
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return {
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auth0Sub: fallback.auth0Sub,
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email: fallback.email,
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displayName: fallback.displayName ?? null,
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};
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}
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}
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return null;
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}
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// ========================
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// Attachment Handling
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// ========================
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/**
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* Get attachments from webhook data or by fetching the raw email
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*/
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private async getAttachments(
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emailId: string,
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event: ResendWebhookEvent
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): Promise<ParsedEmailAttachment[]> {
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// If webhook includes attachments with content, use those
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if (event.data.attachments && event.data.attachments.length > 0) {
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return event.data.attachments.map(att => ({
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filename: att.filename,
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contentType: att.content_type,
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content: Buffer.from(att.content, 'base64'),
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size: Buffer.from(att.content, 'base64').length,
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}));
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}
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// Otherwise fetch and parse the raw email
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try {
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const { downloadUrl } = await this.resendClient.getEmail(emailId);
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const rawEmail = await this.resendClient.downloadRawEmail(downloadUrl);
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const parsed = await this.resendClient.parseEmail(rawEmail);
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return parsed.attachments;
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} catch (error) {
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logger.warn('Failed to fetch raw email for attachments', {
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emailId,
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error: error instanceof Error ? error.message : String(error),
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});
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return [];
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}
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}
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/**
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* Filter attachments by supported type and size
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*/
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private filterAttachments(attachments: ParsedEmailAttachment[]): ParsedEmailAttachment[] {
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return attachments.filter(att => {
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if (!SUPPORTED_ATTACHMENT_TYPES.has(att.contentType)) {
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logger.info('Skipping unsupported attachment type', {
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filename: att.filename,
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contentType: att.contentType,
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});
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return false;
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}
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if (att.size > MAX_ATTACHMENT_SIZE) {
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logger.info('Skipping oversized attachment', {
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filename: att.filename,
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size: att.size,
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maxSize: MAX_ATTACHMENT_SIZE,
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});
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return false;
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}
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return true;
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});
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}
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// ========================
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// OCR Processing
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// ========================
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/**
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* Process attachments through OCR, trying fuel then maintenance receipt extraction.
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* Returns the first successful result.
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*/
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private async processAttachmentsWithOcr(
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userId: string,
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attachments: ParsedEmailAttachment[]
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): Promise<{ response: ReceiptExtractionResponse; recordType: EmailRecordType } | null> {
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// Process only image attachments that the receipt OCR supports
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const imageAttachments = attachments.filter(att => OCR_RECEIPT_IMAGE_TYPES.has(att.contentType));
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for (const attachment of imageAttachments) {
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const result = await this.classifyAndExtract(userId, attachment);
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if (result) return result;
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}
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return null;
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}
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/**
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* Try both fuel and maintenance OCR extractors, return the better result
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*/
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private async classifyAndExtract(
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userId: string,
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attachment: ParsedEmailAttachment
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): Promise<{ response: ReceiptExtractionResponse; recordType: EmailRecordType } | null> {
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let fuelResult: ReceiptExtractionResponse | null = null;
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let maintenanceResult: ReceiptExtractionResponse | null = null;
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// Try fuel receipt extraction
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try {
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fuelResult = await ocrService.extractReceipt(userId, {
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fileBuffer: attachment.content,
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contentType: attachment.contentType,
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receiptType: 'fuel',
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});
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} catch (error) {
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logger.info('Fuel receipt extraction failed, trying maintenance', {
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filename: attachment.filename,
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error: error instanceof Error ? error.message : String(error),
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});
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}
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// Try maintenance receipt extraction
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try {
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maintenanceResult = await ocrService.extractMaintenanceReceipt(userId, {
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fileBuffer: attachment.content,
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contentType: attachment.contentType,
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});
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} catch (error) {
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logger.info('Maintenance receipt extraction failed', {
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filename: attachment.filename,
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error: error instanceof Error ? error.message : String(error),
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});
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}
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// Compare results and pick the best one
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return this.selectBestResult(fuelResult, maintenanceResult);
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}
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/**
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* Select the better OCR result based on extracted field count and success
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*/
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private selectBestResult(
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fuelResult: ReceiptExtractionResponse | null,
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maintenanceResult: ReceiptExtractionResponse | null
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): { response: ReceiptExtractionResponse; recordType: EmailRecordType } | null {
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const fuelFieldCount = fuelResult?.success
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? Object.keys(fuelResult.extractedFields).length
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: 0;
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const maintenanceFieldCount = maintenanceResult?.success
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? Object.keys(maintenanceResult.extractedFields).length
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: 0;
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if (fuelFieldCount === 0 && maintenanceFieldCount === 0) {
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return null;
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}
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// Check for fuel-specific fields to improve classification
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const hasFuelFields = fuelResult?.extractedFields['gallons'] ||
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fuelResult?.extractedFields['price_per_gallon'] ||
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fuelResult?.extractedFields['fuel_type'];
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const hasMaintenanceFields = maintenanceResult?.extractedFields['category'] ||
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maintenanceResult?.extractedFields['shop_name'] ||
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maintenanceResult?.extractedFields['description'];
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// Prefer the result with domain-specific fields
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if (hasFuelFields && !hasMaintenanceFields) {
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return { response: fuelResult!, recordType: 'fuel_log' };
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}
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if (hasMaintenanceFields && !hasFuelFields) {
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return { response: maintenanceResult!, recordType: 'maintenance_record' };
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}
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// Fall back to field count comparison
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if (fuelFieldCount >= maintenanceFieldCount && fuelResult?.success) {
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return { response: fuelResult, recordType: 'fuel_log' };
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}
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if (maintenanceResult?.success) {
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return { response: maintenanceResult, recordType: 'maintenance_record' };
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}
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return null;
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}
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/**
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* Map OCR extracted fields to our ExtractedReceiptData format
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*/
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private mapOcrToExtractedData(response: ReceiptExtractionResponse): ExtractedReceiptData {
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const fields = response.extractedFields;
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const getFieldValue = (key: string): string | null =>
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fields[key]?.value || null;
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const getFieldNumber = (key: string): number | null => {
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const val = fields[key]?.value;
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if (!val) return null;
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const num = parseFloat(val);
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return isNaN(num) ? null : num;
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};
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return {
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vendor: getFieldValue('vendor') || getFieldValue('shop_name'),
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date: getFieldValue('date'),
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total: getFieldNumber('total'),
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odometerReading: getFieldNumber('odometer') || getFieldNumber('odometer_reading'),
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gallons: getFieldNumber('gallons'),
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pricePerGallon: getFieldNumber('price_per_gallon'),
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fuelType: getFieldValue('fuel_type'),
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category: getFieldValue('category'),
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subtypes: fields['subtypes']?.value ? fields['subtypes'].value.split(',').map(s => s.trim()) : null,
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shopName: getFieldValue('shop_name'),
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description: getFieldValue('description'),
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};
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}
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// ========================
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// Vehicle Association
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// ========================
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/**
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* Handle vehicle association based on user's vehicle count.
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* Single vehicle: auto-associate. Multiple: create pending association.
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*/
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private async handleVehicleAssociation(
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userId: string,
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userName: string,
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userEmail: string,
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recordType: EmailRecordType,
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extractedData: ExtractedReceiptData
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): Promise<EmailProcessingResult> {
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const vehicles = await this.vehiclesRepository.findByUserId(userId);
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if (vehicles.length === 1) {
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// Auto-associate with the single vehicle
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const vehicleId = vehicles[0].id;
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// Create in-app notification
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await this.notificationsRepository.insertUserNotification({
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userId,
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notificationType: 'email_ingestion',
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title: 'Receipt Processed',
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message: `Your emailed ${recordType === 'fuel_log' ? 'fuel' : 'maintenance'} receipt has been processed and associated with your vehicle.`,
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referenceType: recordType,
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vehicleId,
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});
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return {
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recordType,
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vehicleId,
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recordId: null, // Record creation handled by later sub-issue
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documentId: null,
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pendingAssociationId: null,
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extractedData,
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};
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}
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// Multiple vehicles (or none): create pending association
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const pendingAssociation = await this.repository.insertPendingAssociation({
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userId,
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recordType,
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extractedData,
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documentId: null,
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});
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// Create in-app notification for vehicle selection
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await this.notificationsRepository.insertUserNotification({
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userId,
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notificationType: 'email_ingestion',
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title: 'Receipt Pending Vehicle Selection',
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message: `Your emailed receipt has been processed. Please select which vehicle this ${recordType === 'fuel_log' ? 'fuel' : 'maintenance'} receipt belongs to.`,
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referenceType: 'pending_vehicle_association',
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referenceId: pendingAssociation.id,
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});
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// Send pending vehicle email
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await this.sendPendingVehicleEmail(userEmail, userName, recordType, extractedData);
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return {
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recordType,
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vehicleId: null,
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recordId: null,
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documentId: null,
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pendingAssociationId: pendingAssociation.id,
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extractedData,
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};
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}
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// ========================
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// Error Handling & Retries
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// ========================
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private async handleProcessingError(
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emailId: string,
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senderEmail: string,
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subject: string | null,
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error: unknown
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): Promise<void> {
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const errorMessage = error instanceof Error ? error.message : String(error);
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logger.error('Email processing pipeline error', { emailId, error: errorMessage });
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// Get current queue entry for retry count
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const queueEntry = await this.repository.getQueueEntry(emailId);
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const currentRetryCount = queueEntry?.retryCount || 0;
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const newRetryCount = currentRetryCount + 1;
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if (newRetryCount < MAX_RETRY_COUNT) {
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// Mark for retry
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await this.repository.updateQueueStatus(emailId, 'failed', {
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errorMessage,
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retryCount: newRetryCount,
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});
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logger.info('Email queued for retry', {
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emailId,
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retryCount: newRetryCount,
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maxRetries: MAX_RETRY_COUNT,
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});
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} else {
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// Max retries exceeded - permanently failed
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await this.repository.updateQueueStatus(emailId, 'failed', {
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errorMessage: `Max retries (${MAX_RETRY_COUNT}) exceeded. Last error: ${errorMessage}`,
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retryCount: newRetryCount,
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});
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// Send failure email to user
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await this.sendFailureEmail(senderEmail, subject, errorMessage).catch(emailErr => {
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logger.error('Failed to send failure notification email', {
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emailId,
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error: emailErr instanceof Error ? emailErr.message : String(emailErr),
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});
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});
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}
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}
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private async handleUnregisteredSender(
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emailId: string,
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senderEmail: string,
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subject: string | null
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): Promise<void> {
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logger.info('Unregistered sender rejected', { emailId, senderEmail });
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await this.repository.updateQueueStatus(emailId, 'failed', {
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errorMessage: 'Sender email is not registered with MotoVaultPro',
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});
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// Send rejection email
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await this.sendFailureEmail(
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senderEmail,
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subject,
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'This email address is not registered with MotoVaultPro. Please send receipts from the email address associated with your account.'
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).catch(error => {
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logger.error('Failed to send unregistered sender notification', {
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emailId,
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error: error instanceof Error ? error.message : String(error),
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});
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});
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}
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private async handleNoValidAttachments(
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emailId: string,
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senderEmail: string,
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_userName: string,
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subject: string | null
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): Promise<void> {
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logger.info('No valid attachments found', { emailId });
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await this.repository.updateQueueStatus(emailId, 'failed', {
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errorMessage: 'No valid attachments found. Supported types: PDF, PNG, JPG, JPEG, HEIC (max 10MB each)',
|
|
});
|
|
|
|
await this.sendFailureEmail(
|
|
senderEmail,
|
|
subject,
|
|
'No valid attachments were found in your email. Please attach receipt images (PNG, JPG, JPEG, HEIC) or PDFs under 10MB.'
|
|
).catch(error => {
|
|
logger.error('Failed to send no-attachments notification', {
|
|
emailId,
|
|
error: error instanceof Error ? error.message : String(error),
|
|
});
|
|
});
|
|
}
|
|
|
|
private async handleOcrFailure(
|
|
emailId: string,
|
|
senderEmail: string,
|
|
_userName: string,
|
|
subject: string | null,
|
|
reason: string
|
|
): Promise<void> {
|
|
logger.info('OCR extraction failed for all attachments', { emailId, reason });
|
|
|
|
await this.repository.updateQueueStatus(emailId, 'failed', {
|
|
errorMessage: reason,
|
|
});
|
|
|
|
await this.sendFailureEmail(senderEmail, subject, reason).catch(error => {
|
|
logger.error('Failed to send OCR failure notification', {
|
|
emailId,
|
|
error: error instanceof Error ? error.message : String(error),
|
|
});
|
|
});
|
|
}
|
|
|
|
// ========================
|
|
// Email Replies
|
|
// ========================
|
|
|
|
private async sendConfirmationEmail(
|
|
recipientEmail: string,
|
|
userName: string,
|
|
result: EmailProcessingResult
|
|
): Promise<void> {
|
|
try {
|
|
const template = await this.notificationsRepository.getEmailTemplateByKey('receipt_processed');
|
|
if (!template || !template.isActive) {
|
|
logger.warn('receipt_processed template not found or inactive');
|
|
return;
|
|
}
|
|
|
|
const recordTypeDisplay = result.recordType === 'fuel_log' ? 'Fuel Log' : 'Maintenance Record';
|
|
const variables = {
|
|
userName,
|
|
vehicleName: result.vehicleId ? 'your vehicle' : 'Pending Selection',
|
|
recordType: recordTypeDisplay,
|
|
receiptDate: result.extractedData.date || 'N/A',
|
|
amount: result.extractedData.total?.toFixed(2) || 'N/A',
|
|
};
|
|
|
|
const renderedSubject = this.templateService.render(template.subject, variables);
|
|
const renderedHtml = this.templateService.renderEmailHtml(template.body, variables);
|
|
|
|
await this.emailService.send(recipientEmail, renderedSubject, renderedHtml);
|
|
|
|
logger.info('Confirmation email sent', { recipientEmail });
|
|
} catch (error) {
|
|
logger.error('Failed to send confirmation email', {
|
|
recipientEmail,
|
|
error: error instanceof Error ? error.message : String(error),
|
|
});
|
|
}
|
|
}
|
|
|
|
private async sendFailureEmail(
|
|
recipientEmail: string,
|
|
emailSubject: string | null,
|
|
errorReason: string
|
|
): Promise<void> {
|
|
try {
|
|
const template = await this.notificationsRepository.getEmailTemplateByKey('receipt_failed');
|
|
if (!template || !template.isActive) {
|
|
logger.warn('receipt_failed template not found or inactive');
|
|
return;
|
|
}
|
|
|
|
const variables = {
|
|
userName: 'MotoVaultPro User',
|
|
emailSubject: emailSubject || '(no subject)',
|
|
errorReason,
|
|
};
|
|
|
|
const renderedSubject = this.templateService.render(template.subject, variables);
|
|
const renderedHtml = this.templateService.renderEmailHtml(template.body, variables);
|
|
|
|
await this.emailService.send(recipientEmail, renderedSubject, renderedHtml);
|
|
|
|
logger.info('Failure email sent', { recipientEmail });
|
|
} catch (error) {
|
|
logger.error('Failed to send failure email', {
|
|
recipientEmail,
|
|
error: error instanceof Error ? error.message : String(error),
|
|
});
|
|
}
|
|
}
|
|
|
|
private async sendPendingVehicleEmail(
|
|
recipientEmail: string,
|
|
userName: string,
|
|
recordType: EmailRecordType,
|
|
extractedData: ExtractedReceiptData
|
|
): Promise<void> {
|
|
try {
|
|
const template = await this.notificationsRepository.getEmailTemplateByKey('receipt_pending_vehicle');
|
|
if (!template || !template.isActive) {
|
|
logger.warn('receipt_pending_vehicle template not found or inactive');
|
|
return;
|
|
}
|
|
|
|
const recordTypeDisplay = recordType === 'fuel_log' ? 'Fuel Log' : 'Maintenance Record';
|
|
const variables = {
|
|
userName,
|
|
recordType: recordTypeDisplay,
|
|
receiptDate: extractedData.date || 'N/A',
|
|
amount: extractedData.total?.toFixed(2) || 'N/A',
|
|
};
|
|
|
|
const renderedSubject = this.templateService.render(template.subject, variables);
|
|
const renderedHtml = this.templateService.renderEmailHtml(template.body, variables);
|
|
|
|
await this.emailService.send(recipientEmail, renderedSubject, renderedHtml);
|
|
|
|
logger.info('Pending vehicle email sent', { recipientEmail });
|
|
} catch (error) {
|
|
logger.error('Failed to send pending vehicle email', {
|
|
recipientEmail,
|
|
error: error instanceof Error ? error.message : String(error),
|
|
});
|
|
}
|
|
}
|
|
}
|