feat: rewire vehicles controller to OCR VIN decode (refs #226)

Replace NHTSAClient with OcrClient in vehicles controller. Move cache
logic into VehiclesService with format-aware reads (Gemini vs legacy
NHTSA entries). Rename nhtsaValue to sourceValue in MatchedField.
Remove vpic config from Zod schema and YAML config files.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
This commit is contained in:
Eric Gullickson
2026-02-18 21:47:47 -06:00
parent 3cd61256ba
commit 5cbf9c764d
9 changed files with 220 additions and 93 deletions

View File

@@ -24,7 +24,8 @@ import { isValidVIN, isValidPreModernVIN } from '../../../shared-minimal/utils/v
import { normalizeMakeName, normalizeModelName } from './name-normalizer';
import { getVehicleDataService, getPool } from '../../platform';
import { auditLogService } from '../../audit-log';
import { NHTSAClient, NHTSADecodeResponse, DecodedVehicleData, MatchedField } from '../external/nhtsa';
import type { VinDecodeResponse } from '../../ocr/domain/ocr.types';
import type { DecodedVehicleData, MatchedField } from './vehicles.types';
import { canAddVehicle, getVehicleLimitConfig } from '../../../core/config/feature-tiers';
import { UserProfileRepository } from '../../user-profile/data/user-profile.repository';
import { SubscriptionTier } from '../../user-profile/domain/user-profile.types';
@@ -592,6 +593,71 @@ export class VehiclesService {
const cacheKey = `${this.cachePrefix}:user:${userId}`;
await cacheService.del(cacheKey);
}
/**
* Check vin_cache for existing VIN data.
* Format-aware: validates raw_data has `success` field (Gemini format).
* Old NHTSA-format entries are treated as cache misses and expire via TTL.
*/
async getVinCached(vin: string): Promise<VinDecodeResponse | null> {
try {
const result = await this.pool.query<{
raw_data: any;
cached_at: Date;
}>(
`SELECT raw_data, cached_at
FROM vin_cache
WHERE vin = $1
AND cached_at > NOW() - INTERVAL '365 days'`,
[vin]
);
if (result.rows.length === 0) {
return null;
}
const rawData = result.rows[0].raw_data;
// Format-aware check: Gemini responses have `success` field,
// old NHTSA responses do not. Treat old format as cache miss.
if (!rawData || typeof rawData !== 'object' || !('success' in rawData)) {
logger.debug('VIN cache format mismatch (legacy NHTSA entry), treating as miss', { vin });
return null;
}
logger.debug('VIN cache hit', { vin });
return rawData as VinDecodeResponse;
} catch (error) {
logger.error('Failed to check VIN cache', { vin, error });
return null;
}
}
/**
* Save VIN decode response to cache with ON CONFLICT upsert.
*/
async saveVinCache(vin: string, response: VinDecodeResponse): Promise<void> {
try {
await this.pool.query(
`INSERT INTO vin_cache (vin, make, model, year, engine_type, body_type, raw_data, cached_at)
VALUES ($1, $2, $3, $4, $5, $6, $7, NOW())
ON CONFLICT (vin) DO UPDATE SET
make = EXCLUDED.make,
model = EXCLUDED.model,
year = EXCLUDED.year,
engine_type = EXCLUDED.engine_type,
body_type = EXCLUDED.body_type,
raw_data = EXCLUDED.raw_data,
cached_at = NOW()`,
[vin, response.make, response.model, response.year, response.engine, response.bodyType, JSON.stringify(response)]
);
logger.debug('VIN cached', { vin });
} catch (error) {
logger.error('Failed to cache VIN data', { vin, error });
// Don't throw - caching failure shouldn't break the decode flow
}
}
async getDropdownMakes(year: number): Promise<string[]> {
const vehicleDataService = getVehicleDataService();
@@ -657,82 +723,82 @@ export class VehiclesService {
}
/**
* Map NHTSA decode response to internal decoded vehicle data format
* Map VIN decode response to internal decoded vehicle data format
* with dropdown matching and confidence levels
*/
async mapNHTSAResponse(response: NHTSADecodeResponse): Promise<DecodedVehicleData> {
async mapVinDecodeResponse(response: VinDecodeResponse): Promise<DecodedVehicleData> {
const vehicleDataService = getVehicleDataService();
const pool = getPool();
// Extract raw values from NHTSA response
const nhtsaYear = NHTSAClient.extractYear(response);
const nhtsaMake = NHTSAClient.extractValue(response, 'Make');
const nhtsaModel = NHTSAClient.extractValue(response, 'Model');
const nhtsaTrim = NHTSAClient.extractValue(response, 'Trim');
const nhtsaBodyType = NHTSAClient.extractValue(response, 'Body Class');
const nhtsaDriveType = NHTSAClient.extractValue(response, 'Drive Type');
const nhtsaFuelType = NHTSAClient.extractValue(response, 'Fuel Type - Primary');
const nhtsaEngine = NHTSAClient.extractEngine(response);
const nhtsaTransmission = NHTSAClient.extractValue(response, 'Transmission Style');
// Read flat fields directly from Gemini response
const sourceYear = response.year;
const sourceMake = response.make;
const sourceModel = response.model;
const sourceTrim = response.trimLevel;
const sourceBodyType = response.bodyType;
const sourceDriveType = response.driveType;
const sourceFuelType = response.fuelType;
const sourceEngine = response.engine;
const sourceTransmission = response.transmission;
// Year is always high confidence if present (exact numeric match)
const year: MatchedField<number> = {
value: nhtsaYear,
nhtsaValue: nhtsaYear?.toString() || null,
confidence: nhtsaYear ? 'high' : 'none'
value: sourceYear,
sourceValue: sourceYear?.toString() || null,
confidence: sourceYear ? 'high' : 'none'
};
// Match make against dropdown options
let make: MatchedField<string> = { value: null, nhtsaValue: nhtsaMake, confidence: 'none' };
if (nhtsaYear && nhtsaMake) {
const makes = await vehicleDataService.getMakes(pool, nhtsaYear);
make = this.matchField(nhtsaMake, makes);
let make: MatchedField<string> = { value: null, sourceValue: sourceMake, confidence: 'none' };
if (sourceYear && sourceMake) {
const makes = await vehicleDataService.getMakes(pool, sourceYear);
make = this.matchField(sourceMake, makes);
}
// Match model against dropdown options
let model: MatchedField<string> = { value: null, nhtsaValue: nhtsaModel, confidence: 'none' };
if (nhtsaYear && make.value && nhtsaModel) {
const models = await vehicleDataService.getModels(pool, nhtsaYear, make.value);
model = this.matchField(nhtsaModel, models);
let model: MatchedField<string> = { value: null, sourceValue: sourceModel, confidence: 'none' };
if (sourceYear && make.value && sourceModel) {
const models = await vehicleDataService.getModels(pool, sourceYear, make.value);
model = this.matchField(sourceModel, models);
}
// Match trim against dropdown options
let trimLevel: MatchedField<string> = { value: null, nhtsaValue: nhtsaTrim, confidence: 'none' };
if (nhtsaYear && make.value && model.value && nhtsaTrim) {
const trims = await vehicleDataService.getTrims(pool, nhtsaYear, make.value, model.value);
trimLevel = this.matchField(nhtsaTrim, trims);
let trimLevel: MatchedField<string> = { value: null, sourceValue: sourceTrim, confidence: 'none' };
if (sourceYear && make.value && model.value && sourceTrim) {
const trims = await vehicleDataService.getTrims(pool, sourceYear, make.value, model.value);
trimLevel = this.matchField(sourceTrim, trims);
}
// Match engine against dropdown options
let engine: MatchedField<string> = { value: null, nhtsaValue: nhtsaEngine, confidence: 'none' };
if (nhtsaYear && make.value && model.value && trimLevel.value && nhtsaEngine) {
const engines = await vehicleDataService.getEngines(pool, nhtsaYear, make.value, model.value, trimLevel.value);
engine = this.matchField(nhtsaEngine, engines);
let engine: MatchedField<string> = { value: null, sourceValue: sourceEngine, confidence: 'none' };
if (sourceYear && make.value && model.value && trimLevel.value && sourceEngine) {
const engines = await vehicleDataService.getEngines(pool, sourceYear, make.value, model.value, trimLevel.value);
engine = this.matchField(sourceEngine, engines);
}
// Match transmission against dropdown options
let transmission: MatchedField<string> = { value: null, nhtsaValue: nhtsaTransmission, confidence: 'none' };
if (nhtsaYear && make.value && model.value && trimLevel.value && nhtsaTransmission) {
const transmissions = await vehicleDataService.getTransmissionsForTrim(pool, nhtsaYear, make.value, model.value, trimLevel.value);
transmission = this.matchField(nhtsaTransmission, transmissions);
let transmission: MatchedField<string> = { value: null, sourceValue: sourceTransmission, confidence: 'none' };
if (sourceYear && make.value && model.value && trimLevel.value && sourceTransmission) {
const transmissions = await vehicleDataService.getTransmissionsForTrim(pool, sourceYear, make.value, model.value, trimLevel.value);
transmission = this.matchField(sourceTransmission, transmissions);
}
// Body type, drive type, and fuel type are display-only (no dropdown matching)
const bodyType: MatchedField<string> = {
value: null,
nhtsaValue: nhtsaBodyType,
sourceValue: sourceBodyType,
confidence: 'none'
};
const driveType: MatchedField<string> = {
value: null,
nhtsaValue: nhtsaDriveType,
sourceValue: sourceDriveType,
confidence: 'none'
};
const fuelType: MatchedField<string> = {
value: null,
nhtsaValue: nhtsaFuelType,
sourceValue: sourceFuelType,
confidence: 'none'
};
@@ -754,42 +820,42 @@ export class VehiclesService {
* Returns the matched dropdown value with confidence level
* Matching order: exact -> normalized -> prefix -> contains
*/
private matchField(nhtsaValue: string, options: string[]): MatchedField<string> {
if (!nhtsaValue || options.length === 0) {
return { value: null, nhtsaValue, confidence: 'none' };
private matchField(sourceValue: string, options: string[]): MatchedField<string> {
if (!sourceValue || options.length === 0) {
return { value: null, sourceValue, confidence: 'none' };
}
const normalizedNhtsa = nhtsaValue.toLowerCase().trim();
const normalizedSource = sourceValue.toLowerCase().trim();
// Try exact case-insensitive match
const exactMatch = options.find(opt => opt.toLowerCase().trim() === normalizedNhtsa);
const exactMatch = options.find(opt => opt.toLowerCase().trim() === normalizedSource);
if (exactMatch) {
return { value: exactMatch, nhtsaValue, confidence: 'high' };
return { value: exactMatch, sourceValue, confidence: 'high' };
}
// Try normalized comparison (remove special chars)
const normalizeForCompare = (s: string) => s.toLowerCase().replace(/[^a-z0-9]/g, '');
const normalizedNhtsaClean = normalizeForCompare(nhtsaValue);
const normalizedSourceClean = normalizeForCompare(sourceValue);
const normalizedMatch = options.find(opt => normalizeForCompare(opt) === normalizedNhtsaClean);
const normalizedMatch = options.find(opt => normalizeForCompare(opt) === normalizedSourceClean);
if (normalizedMatch) {
return { value: normalizedMatch, nhtsaValue, confidence: 'medium' };
return { value: normalizedMatch, sourceValue, confidence: 'medium' };
}
// Try prefix match - option starts with NHTSA value
const prefixMatch = options.find(opt => opt.toLowerCase().trim().startsWith(normalizedNhtsa));
// Try prefix match - option starts with source value
const prefixMatch = options.find(opt => opt.toLowerCase().trim().startsWith(normalizedSource));
if (prefixMatch) {
return { value: prefixMatch, nhtsaValue, confidence: 'medium' };
return { value: prefixMatch, sourceValue, confidence: 'medium' };
}
// Try contains match - option contains NHTSA value
const containsMatch = options.find(opt => opt.toLowerCase().trim().includes(normalizedNhtsa));
// Try contains match - option contains source value
const containsMatch = options.find(opt => opt.toLowerCase().trim().includes(normalizedSource));
if (containsMatch) {
return { value: containsMatch, nhtsaValue, confidence: 'medium' };
return { value: containsMatch, sourceValue, confidence: 'medium' };
}
// No match found - return NHTSA value as hint with no match
return { value: null, nhtsaValue, confidence: 'none' };
// No match found - return source value as hint with no match
return { value: null, sourceValue, confidence: 'none' };
}
private toResponse(vehicle: Vehicle): VehicleResponse {